Secrets of Fabulous Prefab Homes
See What's Behind These Fabulous Mega Homes
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Courtesy Hearthstone, Inc. by Rich Frutchey
Order Your Dream Home From the Factory?
For many, the journey of a custom-built dream house quickly becomes a nightmare. Reports of sloppy, unreliable and overextended subcontractors; builders who cut corners; unexpected delays and incomprehensible invoices have become the norm not the exception.
But what if you could order a custom-built house that's assembled over a weekend?
And what if your dream house were also a super house: capable of withstanding cold, heat, fire, hurricanes and earthquakes?
Explore these trends from Sheri Koones' new book, 'Prefabulous.'
Next: Discover the Fab in Prefab -
Courtesy American Timbercraft
Roofing the Prefab Way
In prefabrication, individual sections are built in the factory and delivered to the homesite on flatbed trucks.
For this 2,600 sq.-ft. modular log cabin, manufactured by American Timbercraft, the roof is set with a crane.
Factory machines cut with more precision (and less waste) than hand assembled, giving this prefabricated roof a tighter, more insulating fit.
Next: See Finished House -
Courtesy America Timbercraft
Moose Creek Lodge
This completed log cabin nostalgically mimics the children's Lincoln Log set.
Located in Breckinridge, Colo., the homeowners ordered their custom specifications in May; the modules arrived three months later with many finishing components already installed, including windows, green asphalt roofing, kitchen cabinetry and appliances. Once the modules were delivered, on-site assembly was completed in a weekend.
Next: Modular Home -
Sheri Koones
Chez Poupon -- Modular
Anyone skeptical of prefabricated and modular construction should learn more about Chez Poupon, home to a seasoned builder with more than 20 years of experience.
Acting as general contractor, the builder chose to complete much of the finishing work on his own. Haven Homes delivered and assembled 15 bare-bone modules comprised of framings, insulation and drywall with only some wiring and plumbing completed.
Next: See Finished Home -
Ron Papageorge
Chez Poupon
After cutting windows and framing, finishing flooring and walling, adding railing, cabinetry and electrical wiring among other elements, this 8,000-sq.-ft. stucco home was ready for its owners in 10 short months.
To construct the entire house on-site would have required two years for completion.
Next: See Rear View -
Ron Papageorge
Chez Poupon
This rear view of Chez Poupon proves that building modular can deliver an interesting and complex structure, breaking the boring and boxy stereotype.
Custom design elements accent the home's multi-modular base with mahogany-framed windows, mahogany doors and custom-made wrought iron railings (as seen on the balcony).
Next: Panelized System -
Courtesy Sterling Building Systems
Greenridge House -- Panelized
Panelized systems such as this 7,100 sq.-ft. home reduce labor cost and construction time.
The frames are assembled in the factory on specialized framing tables for a straighter and tighter product. Afterward windows, such as these pictured, can be pre-installed within the panels.
Panelized systems also provide better insulation than traditional fiberglass and 2x4 framing.
Next: See Finished Home -
Courtesy Vetter Windows and Doors
Greenridge House
This four-floor custom prefab home finished in a Cape Cod shingle style borders Wisconsin's pristine Lake Geneva.
The panelized systems and double-paned argon glass windows from Vetter Windows & Doors made it possible to maximize light and lake views in an environment known for harsh winters with minus 30 F windchill factor.
This system also reduced the framing time by several months.
Next: Peek Inside -
Courtesy Vetter Windows and Doors
Inside Greenridge House
Prefabricated homes are as beautiful inside as any other custom- designed house.
Nature has her own wall in this living room, becoming a part of the design; exposed beams and a faux stone fireplace complete the idyllic picture of a cozy lake house.
Next: SIPs Home Construction -
Courtesy Kahki & Max Mehlburger
Villa Kaki -- SIPs
A third prefabrication home system that offers benefits over traditional on-site construction uses structural insulated panels (SIPs), which comprise of two outer panels bonded to an insulating foam core.
Working with SIPs, architects can specify custom-cut sizes and pre-install windows.
SIPs benefit homeowners by providing a continuous protection barrier against weather, unwanted pests and noise pollution.
Next: See Finished Home -
Courtesy Kaki & Max Mehlburger
Villa Kaki
It's impossible to detect that this picturesque old-style Italian villa is constructed with modern foam-insulated panels.
Yet, for a house of this size to be sitting under the Arkansas sun, the owners win big over expensive cooling costs.
Next: Villa Kaki's Courtyard -
Courtesy Kaki & Max Mehlburger
Villa Kaki Courtyard
Villa Kaki wraps around a Mediterranean style courtyard replete with an inset pond that flows into a water fountain below.
The courtyard also offers modern amenities such as an outdoor kitchen for entertaining.
Next: Multi-System Home -
Courtesy Hearthstone, Inc. by Rich Frutchey
House on Saltwater Marsh -- Multi-System
The owners of this South Carolina retirement dream home set out to build an ecologically friendly and sound home that supported their design wish list.
The result is a timber frame home (for vaulted ceilings and exposed beams) insulated with SIPs and enclosed with fiber-cement siding to protect against impact, fire and moisture.
Next: Peek Inside -
Courtesy Hearthstone, Inc. by Rich Frutchey
House on Saltwater Marsh
From the timber beam construction, these homeowners get solid structure with an open, airy feel and lofty ceilings.
The columns surrounding the fireplace cleverly hide plumbing pipes which run vertically through the house.
Next: Steel Frame Home -
Phillip Jensen-Carter
House on Patuxent River --
Steel FrameThe idea of steel frames conjures images of sleek, impersonal modern office buildings. However, it should not be overlooked as raw material for home construction. Steel is not only easily recycled but can withstand most hurricanes, earthquakes and fire.
This iron frame was fabricated in Chicago at Excalibur Steel Structures, primed with red oxide to prevent rust and shipped with studs and fasteners for assembly.
Next: See Finished House -
Phillip Jensen-Carter
House on Patuxent River
The steel framing took three weeks to complete (six months for the factory to fabricate components), after which this 7,200 sq.-ft. Maryland house was completed with traditional on-site construction methods.
Notable building choices include fiber-cement siding for longevity and weather-resistance.
Next: More Prefabulous Homes -
'Prefabulous'
By Sheri Koones
Inside you'll find:
-- More homes
-- Behind-the-scene information
-- Floor plans
-- Resources
Author and columnist Sheri Koones reviews 25 prefab homes that represent the major types of prefabricated home systems along with flexible variations.
Koones designed her prefab home several years ago.
Visit her Web site -
Ameri-Log Homes
See More Prefab Homes
These are a far cry from structures most folks associate with modular homes.
See the house, the price and how long it took to move in!
Prefab Real Estate -
BusinessWeek
Inside a $35 Million Dollar House
Ever wondered what makes a dream house worth $35 million? Decide for yourself by touring the most expensive home ever listed in California's Sonoma Valley.
Dream Home Tour -
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